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Guard Rail Fencing Two and Three Waves Roll Forming Machine

Zhangjiagang City Saibo Science & Technology Co., Ltd.
  • Type：Rolling Machine
  • Forging Forming Method：Roll Forming
  • Power Source：Hydraulic Pressure
  • Feature：High Efficiency
  • Certification：ISO9001, CE
  • Warranty：12 Months

Base Info

  • Model NO.：3 waves
  • Customized：Customized
  • Advantage：Easy to Maintenance
  • Condition：New
  • Name：Guard Rail Roll Forming Machine
  • Main Power：45kw
  • Hydraulic Power：15kw
  • Thickness：2.0-2.5mm
  • Transport Package：No Packing
  • Specification：CE. SGS
  • Trademark：SAIBO
  • Origin：Jiangsu, China
  • HS Code：84552210
  • Production Capacity：300sets,Year

Description

Specification of the material1
 Suitable MaterialGalvanized steel2
 Width of the raw materialAccording the profile3Thickness2-2.5mm
2. Sample photo for reference:
Guard Rail Fencing Two and Three Waves Roll Forming Machine
Machine Detailed Parameters:
1Machine structureGuide pillar
2Main powerMotor power-45kw
Hydraulic power-15kw
3Roller stationsAbout 16 stations (according the final design)
4Forming speed0-15/min
5Drive systemBy gearbox
6Diameter of shaft¢100mm solid shaft
7
 		Voltage380V 50Hz 3phases (Customized)

3. The Chart of Process Flow
Hydraulic decoiler-leveling unit→servo feeding& punching→Roll Forming→Hydraulic cutting→Stacker

4. Specification of Components
No Technical Specification & Remark
110T hydraulic uncoiler
 
  1. Width of feeding: 1250mm
  2. Capability: 10Ton
  3. Inter diameter: 480-560mm
  4. Maximal out diameter: 1500mm
  5. Working speed: 0--25m/min adjustable
  6. Main motor power: 7.5KW AC motor
  7. Hydraulic power: 5.5kw
  8. Speed controlled by frequency converter
  9. Color: blue
  10. Quantity: 1
210T coil car
 
  1. Coil weight (Max): 10 Ton
  2. Working by hydraulic pressure: 8-12Mpa with connect with the uncoiler hydraulic unit
  3. Working lift journey: Maximal 350mm
  4. Working function: forward and reverse movable
  5. Move journey: maximal 3 meters
  6. Color: blue
  7. Quantity: 1
3Leveling
 
  1. The quantity of leveler rolls must be planned according to thickness 2-2.5 mm.
  2. Flattener roller: upper is 3 rollers, down is 4 rollers(total is 7 rollers)
  3. Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC
  4. Diameter of flattener shaft:¢100mm, material is SAE 1045, hardening and tempering
4Servo feeding & punching
 
  • Servo feeding
  1. This system adopt servo feeding to make high speed and precision
  2. Servo power: 5.5KW
  3. Servo brand: Rexroth
  • Hydraulic punching machine
  • Total two sets for punching station
  1. Hydraulic power: 15KW
  2. Punching size and length control by PLC
  3. Material of punching mould: Cr12, 58-62 HRC hardness
5Main Roll Forming Machine
 
  1. Roller material: GCR15 quenched 58°-62
  2. Shaft diameter: ¢100mm material: SAE1045 with tempering
  3. To avoid accidents, the driven parts will be covered with the protective cover
6Machine structure:
 
  1. Main frame by 350H beam welding
  2. Machine structure: guide pillar
  3. Transmission: by gearbox
7Hydraulic cutting
 
  1. Cutting after forming: Cut the sheet after roll forming to required length
  2. Hydraulic power:15KW
  3. Working pressure: 20Mpa adjustable
  4. Material of blade: Cr12, 58-62 HRC hardness
  5. Length measuring: Automatic encoder length measuring
  6. Tolerance of length: 3m+/- 1.5mm
8Hydraulic System
 

 
  1. Hydraulic power: 15kw
  2. Working pressure: 20Mpa adjustable
  1. Solenoid valve: 3 groups and 1 group
  2. Hydraulic oil: 46# hydraulic oil
  1. Quantity: 1
9Computer Control Cabinet
 		 
  1. Programmable setting of profile length and quantity
  2. Operating system language: English and Chinese
  3. Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
  4. Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  5. Length inaccuracy can be amended easily.
  6. Control panel: Button-type switch and touch screen
        1. Unit of length: millimeter
        2. Touch screen: Schneider
10Auto stacker

 
  1. Run out motor power: 0.75KW
  2. Max speed: 15m/min
  3. Max stacking length: 6m
  4. Max stacking thickness: 300mm
  5. Max stacking weight: about 2.5 tons
  1. Quantity: 1
11Spare Parts
 
  1. Bearing: 2 pieces.
  2. Limit switch: 2 pieces
  3. Relay: 2 pieces.
  4. Oil tube: 1 piece
  5. Screws and nuts: some.
  6. Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools